A SARI Racking Inspection is a professional safety assessment of pallet racking systems designed to ensure they meet the high standards set by the Storage Equipment Manufacturers Association (SEMA). This inspection evaluates the racking’s structural condition, identifies any damage or wear, and confirms that the system is safe and compliant for ongoing warehouse use.

Pallet racking systems endure heavy loads, impacts from forklifts, and daily wear, which can cause hidden damage over time. Regular SARI inspections help uncover these risks early, preventing accidents, protecting your staff and inventory, and ensuring you meet workplace health and safety regulations.

Best practice and industry guidelines recommend conducting SARI Racking Inspections at least annually. In high-traffic or high-impact environments, or following any incidents, more frequent inspections may be necessary to maintain safety.

Only qualified, trained inspectors familiar with SEMA standards, called SEMA Approved Racking Inspectors, should carry out SARI Racking Inspections. These professionals systematically assess all components of the racking system and provide detailed reports and recommendations to ensure safety and compliance.

During the inspection, the inspector visually examines all racking components (including uprights, beams, braces, connectors, and safety accessories) for damage such as bends, cracks, missing parts, corrosion, or loose fittings. The inspector also checks load capacity signage and verifies correct installation and maintenance.

The inspection report will detail all findings, categorising defects by severity. Critical issues may require immediate repairs or removal of affected sections to prevent accidents. Addressing these recommendations promptly is essential to maintain a safe working environment and compliance with legal obligations.

Yes, many insurance providers and regulatory agencies require documented proof of regular racking inspections. A SARI inspection report demonstrates your commitment to safety and regulatory compliance, which can also help reduce insurance premiums and support claims if incidents occur.

The time needed depends on the size and complexity of your racking system. Inspections can take from a few hours for smaller warehouses to a full day or more for larger, multi-level systems. Inspectors work methodically to ensure a comprehensive evaluation.

Inspections are typically planned to minimise disruption and can often be conducted while your warehouse remains operational. Some temporary access restrictions may be necessary, but inspectors aim to complete their work efficiently without major interruptions.

To prepare, clear aisles and access points to allow easy inspection of all racking components. Provide any previous inspection or maintenance reports to the inspector. Inform your team about the inspection schedule and ensure safety protocols are followed during the inspection.